工作原理:
Cm 系列色母計量機適用于塑料成型生產中的新、次料,色母或添加劑等的自動比例計量喂料。該系列機型采用精密直流無刷式馬達。根據預先設定的添加比例和參數,由全數字式微電腦控制系統(tǒng)將設定的各項條件自動轉換成轉速,通過聯軸器驅動不銹鋼304 精密計量螺桿,向注塑機或擠出(壓延)的溶膠簡內吐出需要添加的物料。例如:色母色料、回收(水口)料、添加劑、助劑等。其誤差值不高于 1%,該產品具備兩種模式,分別適用于塑料的注塑成型和擠出成型。計量螺桿分為 12、16、20、24 等多種,直流無刷電機搭配不同減速比的高效平行齒減速機。可衍生出多種機型,提供 0.1-100kg/h 的不同輸出量供客戶選擇。另有雙色、三色四色色母機,根據用戶需求搭配,滿足不同場合、不同領域的使用。
REMARKS:
Cm series color master metering machine is suitable for automatic proportioning feed of new, secondary materials, color master or additives in plastic molding production, This series of machine adopts precision dc brushless motor. preset The fixed addition proportion and parameters are automatically converted into the speed by the all- digital microcomputer control system, The stainless steel 30recision measuring screw is driven by the coupling to the injection molding machine or extrusion(calendering) the material to be added is ejected from the sol cylinder,For example: color master batch,recovery (water port) materials, additives, additives, and so on. It’s error value is not more than 1%,this product has two modes,cent Do not apply to plastic injection molding and extrusion molding.The measuring screw is divided int 12, 16,20, 24 and so on, the de brushless motor is matched with different deceleration ratio of efficient parallel teeth reducer, There are many variations The model provides different output quantities of 0. 1- 100ka/h for customers to choose There are two -color three -color four -color master machine. According to user demand match, meet different occasions different fields of use.
產品特點:
1)采用直流無刷式電機,無需保養(yǎng),具有螺桿卡料、電壓欠壓,過壓、過流、斷線保護,保證機器連續(xù)正常運行。
2)控制器具備 20 組數據的久遠記憶及存儲功能,方便管理成型條件和配方。
3)可滿足注塑機干接點和電壓,擠出機 0-5V、0-10V、4-20MA、0-20MA、頻率、數字等多種信號輸入,幾乎涵蓋所有塑料成型設備的塑化信號(需提前告知信號類型)。
4)模塊式裝配結構,拆裝方便,可快速更換物料。
5)可選配物料料位檢測傳感器,缺料報警提示。
6)可選配攪拌底座,確保物料混合均勻。
7)可于擠出(壓延)機主螺桿同步加、減速運行。
8)控制器獨特的補償優(yōu)化理念,保證添加物的計量始終精準。
9)離線模擬功能,設備調試過程中,可快速調整添加物至理想份量,減少調試過程材料的損耗,大大降低換料調試時的人力以及物料消耗。
10)可配合化纖絲單絲、長絲紡絲設備使用的特殊模式,能確保紡絲設備各熔體計量泵隨意調速始終保證高穩(wěn)定性的助劑添加。
11)帶擴展功能的特殊控制器可選配稱重控制模塊,實現添加料比例的數字化控制,更大程度上保證計量的準確性。
12)落料結構經過優(yōu)化和改良設計的加強型安裝底座,確保大色母用量也能正常使用,即使是大用量的回收料,同樣可以適應。
PRODUCT FEATURES:
1)Adopt brushless de motor,without maintenance,with protection of screw clip,voltage undervoltage, overvoltage, overcurrent and broken wire,to ensure the continuous normal operation of the machine.
2)The controller has the permanent memory and storage function of 50 sets of data to facilitate the management of molding conditions and formulations.
3)It can meet the dry contact and voltage of the injection molding machine and the input of various signals such as 0-5v,0-10v,4-20ma,0-20ma,frequency,digital and so on of the extruder,covering almost all plasticizing signals of plastic molding equipment(signal type should be informed in advance).
4)Modular assembly structure,convenient to disassemble and assemble,and quick to replace materials.
5)The material level detection sensor can be optional,and the alarm for missing materials can be given.
6)Mixing base is optional to ensure uniform mixing of materials.
7)Can simultaneously add and slow down the main screw of the extruder (rolling).
8)The unique compensation and optimization concept of the controller ensures that the measurement of additives is always accurate.
9)Off-line simulation function: in the equipment debugging process, it can quickly adjust the additive to the ideal amount, reduce the material loss in the debugging process, and greatly reduce the manpower and material consumption during there fueling and debugging.
10)The special mode that can be used in combination with chemical fiber single -wire and filament spinning equipment can ensure that the melt metering pumps of the spinning equipment can adjust the speed at will and always ensure high stability.
11)Special controller with extended function can be equipped with weighing control module , which can realize the digital control of the proportion of added materials and ensure the accuracy of measurement to a greater extent.
12)The strengthened mounting base of the feeding mechanism, which has been optimized and improved, ensures the normal use of the large color master batch.which can be adapted even for the recycling materials in large quantities.